Free engineering tools from Unified Automation. Use them to size up your line — then talk to us about turning the numbers into results.

OEE Calculator

See how availability, performance and quality combine into a single effectiveness score.

OEE Calculator

Overall Equipment Effectiveness = Availability x Performance x Quality.

Planned production time minutes Unplanned downtime minutes Ideal cycle time seconds per unit Total units produced units Good units (no rework) units

World class is around 85%. Typical discrete manufacturing sits near 60%.

Downtime Cost Calculator

Put a euro figure on unplanned stops to build the business case for action.

Downtime Cost Calculator

What unplanned stoppages actually cost per year.

Downtime per month hours Units produced per hour units Contribution margin per unit EUR Idle labour cost per hour EUR

Lost output per year-

Lost margin per year-

Idle labour per year-

Total annual cost-

Energy / ROI Calculator

Estimate the payback period on an efficiency or automation upgrade.

Energy & Payback Calculator

Annual energy cost and payback on an efficiency measure.

Connected load kW Operating hours per day h Operating days per year d Electricity tariff EUR/kWh Expected saving % Investment EUR

Consumption per year-

Energy cost per year-

Saving per year-

Payback period-

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Unit Converter

Common conversions for plant and process engineering.

From

Throughput Calculator

Realistic output from cycle time, shifts and availability.

Cycle time seconds Shifts per day Hours per shift h Availability % Working days per year d

Per hour-

Per shift-

Per day-

Per year-