Real projects, real production lines. Names are withheld for confidentiality — detailed references are available on request.

🏭 Legacy PLC migration without losing production

Challenge: A packaging manufacturer ran a critical line on an older Siemens PLC generation — spare parts scarce, software no longer maintained, and a pallet labeling station that had to keep running.

Solution: Step-by-step migration to Siemens TIA Portal, preserving the proven process logic, with the pallet labeling and identification system integrated into the new program. Switch-over planned around production windows.

Result: The line restarted on schedule with modern, documented, maintainable code — and a spare-parts situation the maintenance team can actually live with.

📈 Web SCADA & energy monitoring for a medical textiles producer

Challenge: A medical textile producer in western Romania had no live visibility into machine states or energy consumption — data lived in islands, reporting was manual.

Solution: Deployment of a web-based SCADA (WEBICC) connected to the existing PLCs, plus a building/energy monitoring layer (BMS) tracking consumption per machine and per shift.

Result: The plant can now be monitored from any browser; energy reports per machine, shift, and product support real cost decisions.

🔗 MES traceability for a surface-treatment company

Challenge: A coating company needed order-level traceability: which parts went through which process, when, and with what outcome — auditable for their customers.

Solution: MES development connecting shop-floor stations to an MS SQL production database: production counting, scrap tracking, machine-time monitoring, and full order traceability.

Result: Every order is traceable end-to-end; scrap and machine-time data made bottlenecks visible within weeks.

Your line could be next

Whether it is a migration, a SCADA rollout, or a digitalization project — tell us about it and we will tell you honestly what it takes.