{"id":487,"date":"2026-06-12T16:26:20","date_gmt":"2026-06-12T13:26:20","guid":{"rendered":"https:\/\/unified-automation.net\/index.php\/projects\/"},"modified":"2026-06-13T18:29:00","modified_gmt":"2026-06-13T15:29:00","slug":"projects","status":"publish","type":"page","link":"https:\/\/unified-automation.net\/index.php\/projects\/","title":{"rendered":"Projects"},"content":{"rendered":"<p class=\"wp-block-paragraph\">Real projects, real production lines. Names are withheld for confidentiality &mdash; detailed references are available on request.<\/p><h2 class=\"wp-block-heading\">&#x1F3ED; Legacy PLC migration without losing production<\/h2><p class=\"wp-block-paragraph\"><strong>Challenge:<\/strong> A packaging manufacturer ran a critical line on an older Siemens PLC generation &mdash; spare parts scarce, software no longer maintained, and a pallet labeling station that had to keep running.<\/p><p class=\"wp-block-paragraph\"><strong>Solution:<\/strong> Step-by-step migration to Siemens TIA Portal, preserving the proven process logic, with the pallet labeling and identification system integrated into the new program. Switch-over planned around production windows.<\/p><p class=\"wp-block-paragraph\"><strong>Result:<\/strong> The line restarted on schedule with modern, documented, maintainable code &mdash; and a spare-parts situation the maintenance team can actually live with.<\/p><h2 class=\"wp-block-heading\">&#x1F4C8; Web SCADA &amp; energy monitoring for a medical textiles producer<\/h2><p class=\"wp-block-paragraph\"><strong>Challenge:<\/strong> A medical textile producer in western Romania had no live visibility into machine states or energy consumption &mdash; data lived in islands, reporting was manual.<\/p><p class=\"wp-block-paragraph\"><strong>Solution:<\/strong> Deployment of a web-based SCADA (WEBICC) connected to the existing PLCs, plus a building\/energy monitoring layer (BMS) tracking consumption per machine and per shift.<\/p><p class=\"wp-block-paragraph\"><strong>Result:<\/strong> The plant can now be monitored from any browser; energy reports per machine, shift, and product support real cost decisions.<\/p><h2 class=\"wp-block-heading\">&#x1F517; MES traceability for a surface-treatment company<\/h2><p class=\"wp-block-paragraph\"><strong>Challenge:<\/strong> A coating company needed order-level traceability: which parts went through which process, when, and with what outcome &mdash; auditable for their customers.<\/p><p class=\"wp-block-paragraph\"><strong>Solution:<\/strong> MES development connecting shop-floor stations to an MS SQL production database: production counting, scrap tracking, machine-time monitoring, and full order traceability.<\/p><p class=\"wp-block-paragraph\"><strong>Result:<\/strong> Every order is traceable end-to-end; scrap and machine-time data made bottlenecks visible within weeks.<\/p><h2 class=\"wp-block-heading\">Your line could be next<\/h2><p class=\"wp-block-paragraph\">Whether it is a migration, a SCADA rollout, or a digitalization project &mdash; tell us about it and we will tell you honestly what it takes.<\/p><div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\"><div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/unified-automation.net\/index.php\/contact-2\/\">Request a Quote<\/a><\/div><\/div><div class=\"wp-block-group ua-cta\" style=\"padding:36px 28px\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading has-text-align-center\">Have a line that needs automating?<\/h2><p class=\"has-text-align-center wp-block-paragraph\">Tell us about your project &mdash; we reply to every serious inquiry within one business day.<\/p><div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-fe48e5de wp-block-buttons-is-layout-flex\"><div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/unified-automation.net\/index.php\/contact-2\/\">Request a Quote<\/a><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Real projects, real production lines. Names are withheld for confidentiality &mdash; detailed references are available on request. &#x1F3ED; Legacy PLC migration without losing production Challenge: A packaging manufacturer ran a critical line on an older Siemens PLC generation &mdash; spare parts scarce, software no longer maintained, and a pallet labeling station that had to keep [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_bbp_topic_count":0,"_bbp_reply_count":0,"_bbp_total_topic_count":0,"_bbp_total_reply_count":0,"_bbp_voice_count":0,"_bbp_anonymous_reply_count":0,"_bbp_topic_count_hidden":0,"_bbp_reply_count_hidden":0,"_bbp_forum_subforum_count":0,"footnotes":""},"class_list":["post-487","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Projects - Unified Automation<\/title>\n<meta name=\"description\" content=\"Industrial automation case studies: a Siemens TIA migration, web SCADA with energy monitoring, and MES traceability. 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